Progressive Die and Stamping to Save Money

In this age of technology and fast moving world, it can be a challenge for companies to save money on a regular basis. One of the most common requirements for most organizations is the metal stamping. There are several approaches and techniques available to carry out metal stamping. However, progressive die and stamping is considered to be one of the best these days. Well, if you are planning for a major metal stamping project in the near future, progressive die and stamping can save money for you. It is good to know the top benefits of this approach that will save money for you.

What Exactly is Progressive Die Stamping?

This is a forming process that is designed to utilize a wide range of stamping stations in order to perform simultaneous operations. The coil or metal when fed in the press machines the operations are performed simultaneously. As the metal strip is processed through the stamping die, the final metal work piece is then developed. The metal strip moves through the drawing process and this is then exposed through a series progressive die station that changes configurations according to the specific requirements. So there are a series of stamping works that are used to create the final product.

·         Adds Speed in Production

Progressive die metal stamping works on the principle of continuous feeding of the raw material. The feed is done through the different die stations of the tool. The process is designed in a way that you can create more parts in a shorter period of time. The time taken to get metal stamping done is faster when compared to the traditional machining option. When it comes to project involving high volume parts the progressive die and stamping helps to achieve lowest cycle times per part. This feature helps you save money in your overall tasks.

·         Saves Money in Raw Material

One of the most common draw backs of the traditional stamping is more scrap material. Scrap material adds more cost to the client company. The metal work in this approach involves coining, bending, punching, and several other ways that help in modifying metal into several other ways that you may want to achieve. There is a vast variety of material used, and so less scrap is produced over a period of time. The end part shape is achieved after a lot of processes that take place in a progression. In this process, a vast majority of material is used. As a result, the progressive die and stamping will help to provide the most cost efficient material in a long run.

·         Quick Setup of Tool

Time is one of the most important assets for any project. In the progressive metal stamping die, the setup time is much less. So when compared to the traditional setups and what is achieved in multiple setups, the single operation can encompass all of these. This helps to come up with more cost effective piece per part. As a result, the clients are able to save money in their overall process.

·         Continuous Running of Machines

Important benefit is also that there is a continuous feeding of raw material. Longer runs in turn help to save a lot of other minor processes that are involved in stoppage, feeding, and restarting the machines for operation. So there is no need to constantly adjust the tool once it is set. As a result, the parts can be easily produced in a much shorter time with the progressive die and stamping. In the overall process, this approach helps the company to save money.

·         Helps With Low Cost Per Part

All the aspects, processes, and planning in progressive die stamping help you to reduce the overall cost of your project. This is the reason why many companies these days opt for progressive die stamping as their preferred methods of metal stamping. You are able to create robust parts in an expeditious manner and this helps you save money in the long term.

All of the processes in the progressive die and stamping are designed to help clients save cost. However, there might be several technicalities that may not permit the use of this approach at this time. If this is the case then the metal stamping company will communicate the same.

Eigen’s Expertise in Progressive Die and Stamping

Eigen has a state of the art in-house tooling room where the creative minds are constantly up to something. Well, the progressive die and stamping require dedicated efforts from the tasks to implement the best practices. The engineers take time to understand the customer’s expectations and design tools accordingly. The company has successfully developed complex die and stamping tools over a period of time and makes sure that the clients benefit in all of the projects handled.